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Site upgrade and capacity expansion

A new development facility designed to meet increased production requirements.

Continuing a partnership and delivering a plant upgrade and expansion project.

Since 2012 we've worked with GE Healthcare in Cork, Ireland. We've successfully delivered site and plant capital expansion projects worth over €50 million during our partnership.

To meet market demand, GE Healthcare needed to increase production from 25 million units to 40 million units per annum. To do this, they introduced a new development facility, new terminal sterilization capacity, new compounding suite/high volume dispensary, CUB for PUW/WFI/ clean steam/Air, and tie-ins to current production lines. This allowed them to meet the increased demand, giving the plan an additional capacity of 20 million units while maintaining a high level of quality.

This €12 million plant upgrade introduced a new high-speed aseptic filling line and all associated utility and facility upgrades. The site upgrades also include an innovation center and amenity facility for 600 people--catering GE Healthcare's expansion and providing a dedicated workspace for product development and innovation. Following this project, our team was engaged to further help with capacity planning and future site upgrades.

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GE Healthcare






Conceptual design
Front end study
Detail design
Process design
Mechanical piping design
Electrical & instrumentation design
Estimate & cost control
Contract/vendor management


“Having delivered several strategic projects for us, including capacity expansion and facility upgrade, they’re our preferred engineering partners. Consistently exceeding expectations through project success and acting as trusted advisors.”

Eugene Barrett
Site Director, GE Healthcare
Pernod Ricard